Suppliers Sources
Suppliers Sources
Supplier sources introduce process capabilities and some OEM products . Die casting for Aluminum and zinc ( Alloy Zamak ) .
CNC product model production
Use 3D drawing software to draw a 3D model and output it to a processing machine to make a finished product made of metal or plastic. This allows you to produce a single sample at low cost and test the functionality of the product.
Mold design and manufacturing
Based on the style designed by the designer, the producible mold will be designed and produced. After the production is completed, the initial mold testing will be started to achieve the stability of the product.
Plastic injection molding
Plastic products are one of the most common industrial products now. The most commonly used plastics are Polypropylene (PP): food packaging, household appliances, Polystyrene (PS): packaging materials, food packaging, CD and DVD folders, Acrylonitrile butadiene styrene (ABS) ): Covers electronic equipment (such as monitors, printers, keyboards).
Alloy die casting
Castings have excellent dimensional accuracy, zinc: the easiest metal to die cast, economical in manufacturing small parts, easy to coat, high compressive strength, plasticity, long casting life. Aluminum: light weight, strong corrosion resistance, good mechanical properties, high thermal and electrical conductivity, and high strength at high temperatures.
Squeeze casting
Extrusion has two main advantages. The first is that complex shapes can be made. The second is that brittle materials can also be used. Extrusion is to push the material into the mold, while drawing is to pull the material out of the mold. Therefore, it can only be used to simple shapes. Drawing is often used to make wire rods, while extrusion is used to make rods and pipes.
Various metal stamping forming
Stamping is mainly divided into two categories, which can be divided into two categories: separation process and forming process. The separation process can be directly made into flat parts or blanks can be prepared for other stamping processes such as bending, drawing, forming, etc. The bending process can be a plastic forming method that bends metal sheets, pipe fittings and profiles into certain angles, curvatures and shapes.
CNC machining
It is mainly one of auxiliary processing. When the product structure or precision cannot meet the requirements on the mold, CNC processing is required. After the product is produced on the mold, the second processing can be performed to improve the precision of the product itself and the inability of the mold to The special molded structure increases the designer’s flexibility in product plasticity.
Vibration grinding surface treatment
Vibration grinding surface treatment has high-frequency oscillation, which allows the workpiece to be closely and evenly mixed with grinding stones or steel balls, abrasives, etc., and rolls in a spiral eddy current to easily grind and polish the surface of the workpiece to achieve simple burr removal of the product itself. Rounding, grinding scale, simple polishing.
Surface polishing
Surface polishing is a surface finishing method. The most important thing is to make it by hand, using abrasive particles coated or pressed on the grinding tool, and finishing the machined surface through the relative movement of the grinding tool and the workpiece under a certain pressure. Abrasive particles are mixed and dispersed in a solvent with additives, and processed through relative motion with the machined surface to achieve a higher finish.
Outer box printing
Outer box printing can be designed according to the designer’s needs for the product. Through the exquisite appearance, the outer box can achieve the marketing effect and have gained consumers’ high-quality perception of the product. The following are the more common ones in the industry: Color printing, gravure printing, letterpress printing, screen printing, paper printing.
Surface paint treatment
The baking paint treatment is to polish the product to a certain roughness on the base, spray several layers of paint, and bake it at high temperature to finalize the shape. This treatment requires higher paint and good color rendering. The produced product has high gloss and raw materials. Most of them are resins, which have poor scratch resistance, but have good weather resistance and can resist ultraviolet rays.
Metal surface plating treatment
Electroplating is a method of coating conductors with a layer of metal using the principle of electrolysis. In addition to conductors, electroplating can also be used on specially treated plastics. Electroplating is divided into chromium plating, zinc plating, copper plating, nickel plating, etc. The main uses of electroplating include protecting metals from oxidation and for decoration.
Packaging Materials
Common packaging materials include bubble cloth, envelopes, inflatable packaging, corrugated cartons, ordinary boxes, cardboard boxes, hardcover boxes, packaging boxes, plastic boxes, metal boxes, wooden boxes, etc., which can protect items. Common decorative packaging materials include floral paper, red envelope bags, gift boxes, gift envelopes, etc.
Product assembly
Product assembly considers the convenience of assembly and manufacturing when designing a product. If a product has fewer components, it will take less time to assemble, thus reducing assembly costs. If these components are specially designed to be easy to grasp, move, position or insert, assembly time and assembly costs can also be reduced. Reducing the number of components required during assembly will generally also reduce the total cost of each component during assembly.